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Electronics Design Kongsberg AS Presents new product series: 1275 Filter module, 10
A, 40 A and 120 A Military COTS 28 V vehicle power filter modules for
MIL-STD-1275 and DEF-STAN 61-5 (Part 6). General description: This product is considered to be a high-end product which
enables the downstream subsystems to operate fully during the voltage surge
event. Product may open up the British market for military vehicles, and
systems for such platforms, as it is designed to handle the 174 Volt surge event
while the vehicle systems operate as normal. This module is designed to
handle all power phenomena’s occurring on the 28 Volt power distribution system.
A standardized module enables faster time to market, and
less costly system development, since the downstream modules and component does
not have to be designed to comply with the MIL-STD-1275 phenomena’s
and DEF-STAN 61-5 surge event. The technology is mature and considered to be state of the
art. |
Note: Circuit boards intentionally covered with cloth
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Technical description Designed for military vehicle systems operating on 28 V DC.
The module is designed to protect vehicle electronics from
voltage phenomena’s occurring on the 28 V supply with the equipment connected
to the output terminals operates normally. Module protect against surge voltage
by regulating the output voltages to maximum 47 V DC. This enables the use of
lower voltage rating on the output side and less costly electronics. Input voltage range designed from 8 V to 174 V Super-fast output voltage regulation to typically 44 V. Stiff, rugged and compact design. Conformal coating on circuit board. Simple installation with M4 bolts (4.5 mm mount
holes). 100 % surge, 100 V, tested in production. Low-cost connector interface, yet high current rating and robust
towards shock and vibration. Soft-start feature, preventing high current inrush drawn
from the vehicle power system. Modules are designed to be scalable, (support parallel
connecting) for even higher output current performance. No increased current consumption during the surge event.
Other surge protection devices may increase current significantly during the
surge event, and therefore risk of damage to wires and possibly risk of fire
at the event of a voltage surge. De-rated for high lifetime. Temperature rating: -40°C to +65°C. All hardware, no software or firmware. Basic EMC filtering function on the input and output. Aluminium heat-sink and mount plate SurTec 650 surface treatment on heatsink,
for excellent corrosion performance. Fungus resistance. No minimum capacitive load required on the output
terminals.
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Ordering information
|
Part number |
Size |
Max. output Curr. |
Environment measures |
Terminals |
|
|
Heatsink |
Circuit board |
||||
|
1000-00 |
Small |
10 A |
SurTec 650 |
Glue and conformal coating |
Spring loaded for wire with ferrule, max 2.5 mm2 |
|
1003-00 |
Medium |
40 A |
SurTec 650 |
Glue and conformal coating |
M3 Use nut with washer and threadlock:
Locktite 243. Max torque: 0.5 Nm |
|
1006-00 |
Large |
120 A |
SurTec 650 |
Glue and conformal coating |
M5 Use nut with washer and threadlock:
Locktite 243. Max torque: 2.2 Nm |
Electrical data
|
Part number |
Typical Current consumption with no load |
Input capacitance on module |
Output capacitance on module |
Typical voltage loss |
|
1000-00 |
40 mA |
16 uF |
70 uF |
0.9 V |
|
1003-00 |
100 mA |
16 uF |
70 uF |
0.9 V |
|
1006-00 |
230 mA |
47 uF |
212 uF |
0.9 V |
Dimensions
|
Part number |
Dimensions (Width x Lenght x
Thickness) [mm] |
Mount holes [mm] |
Heatsink Corner radius [mm] |
Power input |
Power output |
|
1000-00 |
63 x 105 x 34 |
4 pcs 4.5 |
5 |
Top of circuit board |
Bot. of circuit board |
|
1003-00 |
95 x 123 x 25 |
4 pcs 4.5 |
5 |
Top of circuit board |
Bot. of circuit board |
|
1006-00 |
160 x 159 x 28 |
6 pcs 4.5 mm |
5 |
Top of circuit board |
Bot. of circuit board |
Small
Medium
Large
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Installation The 1275 Filter module is designed for mounting into a shielded
and environmentally protected enclosure. An EMC filter should be mounted between the power input and
the 1275 Filter Module. The mounting surface in the vehicle must be conductive to
EMC function. Fuse or circuit braker to be installed before the
MIL-STD-1275 filter module. |
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Performance 100 V surge, MIL-STD-1275 CH1,
blue curve is input voltage, 100 V DC. CH2, red curve is output voltage
regulated to approximately 43 V. |
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Export
control Product is
intended used on military vehicle systems, ML6. (Military List) and typically
have export / re-export restrictions. Follow national law. |
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Disclaimer Electronic Design Kongsberg AS will not take economical responsibility for costs, occurring on the platform installed, in the event of a possible technical fault. |
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Failure
modes For system
safety analysis related to MIL-STD-882: failure modes of product (at the
event of a component failure at the end of life): ·
No output voltage, or ·
Loss of surge protection function. (the effect of failure in control
circuit), or ·
Input short to ground |
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Packaging
and labelling Each
module is packed in metalized ESD protective bag. Then wrapped in antistatic
bubble plastic. Then it is packed in a cardboard box. This follows the main
principles of MIL-STD-130. Three
labels are used on the product. One on box, one on bag, and one on the
module. Each label
has: Name, part number, revision and serial number. This follows the main principles
of MIL-STD-129. |
Contact:
Electronics
Design Kongsberg AS
3616
Kongsberg
Norway
Email: ole.hestnes@edkas.no
Mobile:
+47 99 72 12 94
Web:
edkas.no
Org nr:
936 963 692
“Let’s see
what I can do for you”